AU 503 Metrology Measurement & control AU, 5th (V) Semester Revised syllabus Automobile Engineering(AU)

AU 5th  sem  Metrology Measurement & control  SYLLABUS

B.E. (AU) Automobile Engineering FIFTH V SEMESTER

AU 503 Metrology Measurement & control SYLLABUS

 AU 503 Metrology Measurement & control Course contents

Unit 1 General concepts of measurement: definition-standards of measurement, errors in measurement, limit-gauging, various systems of limits, fits and tolerance, interchangeability, ISI and ISO system. basic principles and design of standards of measuring gauges, types of gauges and their design, accuracy and precision, calibration of instruments, principles of light interference, interferometer, measurement and calibration.

Unit 2 Linear and angular measurements: Slip gauges, micrometers, verniers, dial gauges, surface plates, comparators- mechanical, electrical, pneumatic and optical comparator, angular measuring instruments- sine bar, angle gauges, spirit level, autocollimators, clinometers; measurement of straightness, flatness and squareness.

Unit 3 Measurement of surface finish and measuring machines: surface finish- definitions, types of surface texture, surface roughness measurement methods, comparison, profile-meters, pneumatic and replica, measurement of run out and concentricity, length bar measuring machine, optical projection, comparator, tool makers microscope.

Unit 4 Metrology of screw threads and gears: internal/external screw thread, terminology,  measurement of various elements of threads, thread micrometer method, two wire and three wire methods; gearterminology, measurement of various elements, constant chord method, base tangent method, plug method; gear tester, gear tooth measurement; rolling gear tester.

Unit 5 Computer aided and laser metrology: Co-ordinate measuring machine; applications; laser micrometer, laser interferometer, laser scanning gauge, non contact and in- process inspection, vision system.

References:
1. ASTE; Handbook of industrial metrology; Prentice hall of india ltd
2. Jain R.K.; Engineering metrology; Khanna publishers
3. Gupta. I.C. “A text book of engineering metrology”, Dhanpat rai and sons;
4. Galye G.N et al; Metrology for engineers; elbs,
5. Rajput R.K; Engineering metrology and instrumentation; Kataria &sons publishers

List of Experiments (Pl. expand it):
1. Study and use of verniers, micrometer and dial gauges
2. Study and use of limit gauges
3. Study and use of slip gauges and sine bar
4. Study of Tool Makers Microscope
5. Measurement of straightness, flatness and squareness
6. Measurement of surface finish
7. Measurement of screw threads by one wire and two wire
8. Measurement of parameters of gear teeth
9. Study and use of profile projector
10. Study and use of comparators
11. Study and use of Coordinate measurement machines.

AU-504 Machine Component Design AU, 5th (V) Semester Revised syllabus Automobile Engineering(AU)

Tags: RGPV, BE, AU syllabus, Machine Component Design syllabus, B.E. Automobile Engineering, AU V Semester syllabus, AU 5th Semester syllabus, RGPV AU 504 syllabus

Rajiv Gandhi Technological University, Bhopal (MP)

B.E. (AU) Automobile Engineering FIFTH V SEMESTER
AU 504 Machine Component Design
Revised Syllabus and Scheme of Examination Effective from July 2007

Unit I: Stress concentration and fatigue: causes of stress concentration; stress concentration in tension, bending and torsion; reduction of stress concentration, theoretical stress concentration factor, notch sensitivity, fatigue stress concentration factor, cyclic loading, endurance limit, S-N Curve, loading factor, size factor, surface factor. Design consideration for fatigue, Goodman and modified Goodman's diagram, Soderberg equation, Gerber parabola, design for finite life, cumulative fatigue damage factor.

Unit II: Shafts: Design of shaft under combined bending, twisting and axial loading; shock and fatigue factors, design for rigidity; Design of shaft subjected to dynamic load; Design of keys and shaft couplings.

Unit III: Springs: Design of helical compression and tension springs, consideration of dimensional and functional constraints, leaf springs and torsion springs; fatigue loading of springs, surge in spring; special springs, Power Screws design of power screw and power nut, differential and compound screw, design of simple screw jack.

Unit IV: Brakes & Clutches: Materials for friction surface, uniform pressure and uniform wear theories, Design of friction clutches: Disk , plate clutches, cone & centrifugal clutches. Design of brakes: Rope, band & block brake, Internal expending brakes, Disk brakes.

Unit V Journal Bearing: Types of lubrication, viscosity, hydrodynamic theory, design factors, temperature and viscosity considerations, Reynold's equation, stable and unstable operation, heat dissipation and thermal equilibrium, boundary lubrication, dimensionless numbers, Design of journal bearings, Rolling-element Bearings: Types of rolling contact bearing, bearing friction and power loss, bearing life; Radial, thrust & axial loads; Static & dynamic load capacities; Selection of ball and roller bearings; lubrication and sealing.

References:
1. Shingley J.E; Machine Design; TMH
2. Sharma and Purohit; Design of Machine elements; PHI
3. Wentzell Timothy H; Machine Design; Cengage learning
4. Mubeen; Machine Design; Khanna Publisher
5. Ganesh Babu K and Srithar k; Design of Machine Elements; TMH
6. Sharma & Agrawal; Machine Design; Kataria & sons
7. Maleev; Machnine Design;

PSG Design data book and/ or Mahadevan and Reddy’s Mechanical design data book are to be provided/ permitted in exam hall (duly verified by authority)

List of Experiment (Pl. expand it): Designing and sketching of components contained in the syllabus

AU-505 Automotive Transmission AU, 5th (V) Semester syllabus Automobile Engineering(AU)

Tags: RGPV, BE, AU syllabus, Automotive Transmission syllabus, B.E. Automobile Engineering, AU V Semester syllabus, AU 5th Semester syllabus, RGPV AU 505 syllabus

Rajiv Gandhi Technological University, Bhopal (MP)

B.E. (AU) Automobile Engineering FIFTH V SEMESTER
AU 505 Automotive Transmission
Revised Syllabus and Scheme of Examination Effective from July 2007

UNIT 1 Transmission requirements: requirements of transmission system, general arrangement of power transmission, general arrangement of rear-engine vehicle with live axles, general arrangement of dead- axle and axles transmission; four-wheel-drive transmission.

Unit 2 Clutches Requirements of clutches, principle of friction clutches, types of clutches and materials used- cone, single-plate, diaphragm-spring, multi-plate, centrifugal, over-running and ferlecelectromagnetic clutch.

Unit 3 Gear box: Need of gear boxes, types- sliding mesh, constant mesh and epicyclic, gear boxes; synchronizers: principle, early and later Warner synchronizer, Vauxhall synchronizer- gear materialslubrication and design of gear box; Hydrodynamic drive: Advantages and limitations, principle of fluid coupling, constructional details, torque-capacity performance characteristics, drag torque, methods of minimizing drag torque; Torque converter: performance characteristics; single, multistage and polyphase torque converters, converter-coupling-performance characteristics, coupling-blade angle and fluid flow, converter fluid.

Unit-4 Transmission systems-Drive line: Definition, forces & torques acting; types of drives-Hotchkiss, torque tube & radius rod drives; components- propeller shaft, slip joint, universal joints & constant velocity universal joints; front wheel drive; Final drive: definition; types- worm-wheel, straight-bevel gear, spiral-bevel gear & hypoid-gear drives; double-reduction & twin-speed final drives; Differential: Function, principle, construction and working; non-slip differential; differential lock; rear axle- loads acting & types; multi-axled vehicles.

Unit 5 Automatic transmission: Chevrolet “turbo glide” transmission, power glide transmission, hydraulic control system of automatic transmission; Electric drive: advantages and limitations, principle of early and modified Ward-Leonard system, modern electric drive for buses; performance characteristics.

References:
1 Heldt P.M.; Torque converters; Chilton Book Co.
2 Giri NK; Automobile Engineering; Khanna Publisher
3 .Newton, Steeds & Garret; Motor Vehicles; B.H. Publication.
4. Judge, A.W., Modern Transmission Systems, Chapman & Hall Ltd.
5. Check Chart; Automatic Transmission; Harper & Row Publication.
List of Experiments (Pl. expand it):
1. Study of transmission of front and rear engine vehicles
2. Study of front and rear-wheel-drive vehicle
3. Study of four wheel-drive vehicles
4. Study of various gear boxes and presynchronization systems
5. Study of fluid couplings, hydrodynamic drives and torque converters
6. Automatic transmission system study
7. Electric drive vehicle study

AU-502 Reliability and Maintenance AU, 5th (V) Semester syllabus Automobile Engineering(AU)

Tags: RGPV, BE, AU syllabus, Reliability and Maintenance syllabus, B.E. Automobile Engineering, AU V Semester syllabus, AU 5th Semester syllabus, RGPV AU 502 syllabus

Rajiv Gandhi Technological University, Bhopal (MP)
B.E. (AU) Automobile Engineering FIFTH V SEMESTER
AU 502 Reliability and Maintenance
Revised Syllabus and Scheme of Examination Effective from July 2007

Unit 1 Basic Concepts of Reliability: Probability distributions used in maintenance engineering- Binomial, Poisson, Exponential, Normal, Log-normal, Gamma and Weibull distribution; failure rate, hazard rate, failure modes, MTTR, MTBF, MTTF

Unit 2 System Reliability Models: System reliability–n-component series systems, m-component parallel systems and combined system; standby systems; K-out-of-m systems; redundancy techniques in system design; event space, decomposition (Key Stone), cut and tie sets, Markov analysis, reliability and quality, unreliability, maintainability, availability

Unit 3 Maintenance Concepts and Strategies: Introduction, maintenance functions and objectives, maintenance planning and scheduling, maintenance organization.
General Introduction to Maintenance Types: Breakdown, emergency, corrective, predictive, and
preventive; maintenance prevention; design-out maintenance, productive maintenance, shutdown maintenance and scheduled maintenance.

Unit 4 Condition Based Maintenance: Principles of CBM, pillars of condition monitoring, CBM implementation and benefits; condition monitoring techniques- visual monitoring, vibration monitoring, wear debris monitoring, corrosion monitoring, performance monitoring

Unit 5 Reliability Centered Maintenance (RCM):– Concept, methodology, benefits; Total Productive Maintenance: Evolution of TPM, TPM objectives, concept, pillars of TPM. Failure Modes and Effects Analysis (FMEA)/ Failure Modes, Effects and Criticality Analysis (FMECA): Overview, elements of FMECA, applications and benefits, risk evaluation, risk priority numbers,
criticality analysis, process FMEA, qualitative and quantitative approach to FMECA; design FMEA and steps for carrying out design FMEA

References:
Modarre; Reliability and Risk Analysis, Marcel Dekker Inc
Ebeling CE; An Introduction To Reliability & Maintainability Engg; John Wiley and Sons
Davidson John; The Reliability of mechanical system; Institution of Mech. Engineers, London
Patrick D.T and O.’Connor; Practical Reliability Engineerin; John Wiley and Sons
Srinath L.S; Reliability Engineering; East West Press.
Mishra R.C; Reliability and Maintenance Engineering; New age International publisher.
Kelly Anthony; Maintenance Planning and Control
R.C. Mishra and Pathak; Maintenance Engineering and Management;PHI.

AU-501 Entrepreneurship and Management Concepts AU, 5th (V) Semester syllabus Automobile Engineering(AU)

Tags: RGPV, BE, AU syllabus, Entrepreneurship and Management Concepts syllabus, B.E. Automobile Engineering, AU V Semester syllabus, AU 5th Semester syllabus, RGPV AU 501 syllabus

Rajiv Gandhi Technological University, Bhopal (MP)
B.E. (AU) Automobile Engineering FIFTH V SEMESTER
AU 501 Entrepreneurship and Management Concepts
Revised Syllabus and Scheme of Examination Effective from July 2007

Unit-I: System Concepts: Types, definition & characteristics; supra & subsystems, key component; boundary & interface complexity; feedback (pull) & feed forward (push) controls, open flexible-adaptive system, computer as closed system, law of requisite variety; system coupling, stresses and entropy; functional & cross functional system; Steven Alter’s nine element work system model and its comparison with IPO (input-processing-output) model, structure and performance of work systems leading to customer delight.

Unit-II: Management: Importance, definition and functions; schools of theories, knowledge driven learning organization and e-business; environment, uncertainty and adaptability; corporate culture, difficulties and levels of planning, BCG matrix, SWOT analysis, steps in decision making, structured and unstructured decision; dimensions of organizations, size/specialization, behavior formalization, authority centralization, departmentalization, spam and line of control, technology and Minzberg organization typology, line, staff & matrix organization, coordination by task force, business process reengineering and process of change management, HR planning placement and training, MIS; attitudes and personality trait, overlap and differences between leader & manager, leadership grid, motivation, Maslow’s need hierarchy and Herzberg two factor theory, expectation theory, learning process, team work and stress management.

Unit-III: Marketing: Importance, definition, core concepts of need want and demand, exchange & relationships, product value, cost and satisfaction (goods and services ) marketing environment; selling, marketing and societal marketing concepts; four P’s, product, price, placement, promotion; consumer, business and industrial market, market targeting, advertising, publicity, CRM and market research. Finance: Nature and scope, forms of business ownerships, balance sheet, profit and loss account, fund flow and cash flow statements, breakeven point (BEP) and financial ratio analysis, pay-back period, NPV and capital budgeting.

Unit-IV: Productivity and Operations: Productivity, standard of living and happiness, types of productivity, operations (goods and services) Vs project management, production processes and layouts, steps in method improvement, time measurement, rating and various allowances; standard time and its utility, predetermined motion and time method, product and process specification, TQM, cost of quality, introduction to lean manufacturing (JIT), QFD, TPM & six sigma quality.

Unit V: Entrepreneurship : Definition and concepts, characteristics, compression with manager, classification, theories of entrepreneur, socio, economic, cultural and psychological; entrepreneur traits and behavior, roles in economic growth, employment, social stability, export promotion and indigenization, creating a venture, opportunity analysis competitive and technical factors, sources of funds, entrepreneur development program.

References:
1- Daft R; The new era of management; Cengage.
2- Bhat Anil, Arya kumar; Management: Principles ,Processes and Practices; Oxford higher edu.
3- Davis & Olson; Management Information System; TMH.
4- Steven Alter; Information systems, Pearson, www.stevenalter.com
5- Kotler P; Marketing management;
6- Khan, Jain; Financial Management;
7- ILO; Work study; ILO.
8- Mohanty SK; Fundamental of Entrepreneurship; PHI.